Hi
@matchless - welcome to the forum, I too have the 640g and know what you mean with bubbles. I have managed now to avoid issues with this completely, so here's my method.. Before using the reservoir just prime the plunger a few times back and forth, pull back to about 2ml on the reservoir and insert needle into your insulin bottle then push in whilst the bottle is upright then push the plunger in fully, once inserted turn the bottle upside down and pull the plunger slowly back to 2ml again once all the way back release slightly to get rid of any bubbles and then extract the needle from the bottle, then just push the plunger again whilst upside down to squirt out a small jet of insulin which again should get rid of any bubbles and then attach to your infusion set and proceed with the set up on your pump. Try not to shake the insulin bottle as this will create bubbles too.
This method works without fail every time for me, hope my instructions aren't too complicated